Advanced Continuous Process

While Plastic is one the best inventions in the world, it will turn out to be highly dangerous to the environment if not handled properly. Though there are many traditional methods to handle the plastic waste; Pyrolysis, Waste to Energy etc.,. none of these technologies are environment friendly and release good amount of greenhouse gases into the environment.

After years of research and development, the engineers at Needa Green Energy came up with environment friendly technologies and solutions to handle the plastic waste that is generated from both households as well as industries.

USPs of Our Technology

Continuous

A cutting-edge technology that converts plastic waste into valuable fuels (LSFO) through a continuous, high-temperature decomposition process. This innovative approach enables efficient, scalable, and sustainable waste management, producing renewable energy sources while minimizing environmental impact.

Easy to Maintain

Our continuous pyrolysis process is designed to be highly reliable, efficient, and easy to maintain, minimizing downtime and reducing maintenance costs.

Low Operational Cost

The operation costs of our continuous pyrolysis process is significantly reduced, making it a more competitive and sustainable option.

Low Production Cost

Our process strictly adheres to Economies of Scale and Operational efficiencies to achieve Low Production Cost per unit.

Safe & Secured

Our continuous pyrolysis plant prioritizes a safe and secured environment through robust safety protocols, secure access controls, and rigorous environmental monitoring, ensuring the well-being of personnel and the surrounding community. By implementing cutting-edge safety and security measures, the plant minimizes risks and maintains a secure and sustainable operation.

Handles all type of plastics

Our continuous pyrolysis plant can process all types of plastic wastes, including polyethylene, polypropylene, polyvinyl chloride, polyethylene terephthalate, and polystyrene, converting them into LSFO. From household waste to industrial plastics, the plant's versatile technology can handle a wide range of plastic feedstocks, promoting a circular economy and reducing plastic pollution.

Economical

By leveraging economies of scale and reducing waste disposal costs, the plant provides a financially sustainable approach to plastic waste management. An RoI of 65% can be achieved using many optimization techniques.

High Returns

An RoI of 65% is achievable through practical approaches.

Indigenous

Our indigenously designed continuous pyrolysis plant showcases local innovation and expertise, tailored to meet the unique needs and challenges of regional plastic waste management, while promoting self-sufficiency and reducing reliance on foreign technologies.

Comparison between Traditional Pyrolysis and Our Continuous Process

Traditional Pyrolysis

Continuous Process

Process Type:

Traditional pyrolysis plants are batch process. The plastic resident resident time is more and the enthalpy is less

Our technology is a continous process and the plastic resident resident time is more

Pressure:

As this is a batch process, pressure builds up in the system and should be continuously monitored. Otherwise, there would be a scope for industrial accidents which may result in human loss.

In continuous process, there is no scope for pressure build up as our system is designed that way. Still, we have pressure guages installed to monitor pressure and the SOPs are clearly defined.

Fuel:

The entire system runs on Furnace Oil continuously. If the batch time is 18 hours, there is continuous burning of fuel which releases harmful green house gases into the environment

We use furnace oil only for the initial 3-4 hours to build up temperature in the reactor. After the plastic raw material starts becoming gas, we will use the uncondensed gases from our process to keep the reactor running. This way, the production cost is very less.

Production Cost:

Production cost will be little higher as there is dependency on fuel to run the process. The plastic to fuel conversion ratio depends on the grade of the plastic. However, 25-30% of the Furnace oil that is generated is reused in firing the reactor. Also, there are catalyst costs that come in as consumables. Taking all this into consideration, the production cost will go up by 10 Rs per liter in a 10 TPD plastic pyrolysis plant.

Production cost is less as there is dependency on outside fuels. This will run on gas as captive arrangement.

Security:

Very less

Highly secured enrivonment

Pollution Effect:

Releases lot of green house gases into the environment

Very less polluting

Output Fuel:

FO/LDO grade

FO/LDO grade. But, we can change the fractions to capture better quality fuel.